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EMC

Cable Shield Effectiveness

Calculate cable shielding effectiveness and transfer impedance vs frequency. Evaluate coaxial and shielded cable EMI performance for EMC compliance.

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Formula

SE=20log10(Vnoshield/Vshield)SE = 20·log₁₀(V_no-shield / V_shield)

How It Works

The Cable Shield Effectiveness Calculator computes transfer impedance and shielding effectiveness for shielded cables — essential for EMC compliance, system-level radiated emissions control, and immunity to external interference. EMC engineers use this to achieve 40-80 dB cable shielding required for CISPR 32 Class B compliance and MIL-STD-461G RE102.

Per Henry Ott's 'EMC Engineering' and MIL-HDBK-1857, the key parameter is transfer impedance Z_t (mohm/m), which relates shield current to induced voltage on the inner conductor: V_inner = Z_t x I_shield x L. At low frequencies (below approximately 1 MHz), Z_t equals shield DC resistance. At higher frequencies, skin effect reduces Z_t initially, but braid apertures cause Z_t to rise above approximately 10 MHz.

Shielding effectiveness SE = 20 x log10(Z_ref / (Z_t x L)), where Z_ref is typically 10 mohm reference. A cable with Z_t = 10 mohm/m at 100 MHz and L = 2m has SE = 20 x log10(10/(10x2)) = -6 dB at 100 MHz — negative SE means the cable is actually coupling noise IN. Per CISPR 32, cables should achieve SE > 40 dB to avoid being dominant emission sources.

Double-shielded cables (foil plus braid) achieve SE > 60 dB by combining foil's 100% coverage with braid's low DC resistance. Per MIL-C-17, triaxial cables achieve SE > 100 dB. For most industrial applications, a single braid with 85%+ coverage provides adequate 30-50 dB SE below 100 MHz.

Worked Example

Problem: Evaluate cable shielding for 2m USB cable with single braid shield (Z_t = 20 mohm/m at DC, rising as sqrt(1 + (f/10 MHz)^2)). Is it adequate for CISPR 32 Class B?

Solution per Ott:

  1. At 30 MHz (CISPR 32 radiated starts): Z_t = 20 x sqrt(1 + 9) = 63 mohm/m
  2. At 100 MHz: Z_t = 20 x sqrt(1 + 100) = 201 mohm/m
  3. At 300 MHz: Z_t = 20 x sqrt(1 + 900) = 600 mohm/m
  4. SE at 100 MHz: SE = 20 x log10(10/(201 x 2)) = 20 x log10(0.025) = -32 dB
  5. With 10 mA internal shield current at 100 MHz: V_coupled = 201e-3 x 0.01 x 2 = 4 mV
  6. This voltage across 50-ohm LISN = 4mV/50 = 80 uA, radiating field approximately 66 dBuV/m at 3m
Analysis: This cable provides NEGATIVE shielding above 10 MHz — it acts as an antenna. For CISPR 32 compliance, need double-shielded cable (Z_t < 10 mohm/m at 100 MHz) or add ferrite clamps for 20 dB additional suppression.

Practical Tips

  • Use 360-degree shield termination to connectors — per MIL-STD-461G, pigtail grounds add 20-50 nH inductance that degrades SE by 10-20 dB above 30 MHz. Backshell clamp or crimp terminations provide <1 nH.
  • Add ferrite clamps at both cable ends — per Murata, snap-on ferrites provide 10-20 dB additional CM attenuation from 30-500 MHz, supplementing cable shield when termination quality is uncertain.
  • Specify double-shielded cables for frequencies above 100 MHz — per CISPR 32 design guide, single braid SE degrades significantly above 100 MHz; double shields (foil + braid) maintain 60+ dB to 1 GHz.

Common Mistakes

  • Grounding shield at one end only — per Ott, single-point grounding only shields electric fields; magnetic field coupling (dominant above approximately 1 MHz) requires shield current flow, which needs both-ends grounding. Exception: audio frequencies below 20 kHz where ground loops cause 50/60 Hz hum.
  • Relying on shield effectiveness rating without checking termination — per MIL-HDBK-1857, pigtail ground terminations add 10-30 nH inductance that bypasses the shield above 10 MHz. Use 360-degree circumferential bonding to connector backshells.
  • Assuming foil shields are better than braid — foil provides 100% optical coverage but has higher Z_t than braid at DC due to thin aluminum (typically 10 um). Per Ott, foil-braid combination provides best performance: foil for high frequencies, braid for low frequencies.

Frequently Asked Questions

Depends on frequency per Ott: foil provides 100% coverage (no apertures) but thin aluminum has higher DC resistance; braid has lower DC resistance but 80-95% coverage with apertures. Below 10 MHz, braid wins; above 100 MHz, foil wins. Best performance: foil + braid combination achieves SE > 60 dB across full spectrum per MIL-C-17 specifications.
Per Ott, single-point grounding prevents ground loop currents at 50/60 Hz that cause audible hum in audio systems. However, single-point grounding provides NO magnetic field shielding above approximately 1 kHz. For EMC applications (30 MHz to 1 GHz), always ground both ends. For audio, use balanced (differential) signaling to reject common-mode hum instead of single-point grounding.
No fixed minimum — depends on internal noise level. Per Ott, typical rule: internal emissions should be 20 dB below limit before cable becomes dominant source. If PCB emissions are 50 dBuV/m and limit is 40 dBuV/m, cable SE must be >30 dB (to achieve 50-30=20 dBuV/m cable contribution). In practice, 40+ dB SE is recommended for reliable compliance margin.
SE decreases 6 dB per doubling of length — Z_t is per-meter, so longer cables couple more noise. Additionally, cables longer than lambda/4 at problem frequency become resonant antennas with enhanced radiation. Per MIL-HDBK-1857, a 1m cable resonates at 75 MHz (quarter-wave); a 2m cable at 37.5 MHz. Keep cables as short as possible for EMC.
Yes — per IEC 62153-4-3 (triaxial method) or MIL-STD-1377. Inject known current on shield outer surface; measure induced voltage on inner conductor per unit length. Equipment: signal generator, RF amplifier, injection fixture, spectrum analyzer. Transfer impedance test fixtures available from Fischer Custom Communications and others. Results are manufacturer datasheet curves.

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