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Flyback Converter Calculator

Calculate flyback converter turns ratio, peak primary and secondary currents, and power levels for isolated DC-DC converter design.

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Formula

N = \frac{V_{in} \cdot D}{V_{out}(1-D)},\quad I_{p,peak} = \frac{2 I_{in}}{D}

Reference: Unitrode Power Supply Design Seminar SEM600

NTurns ratio Np/Ns
DDuty cycle
VinInput voltage (V)
VoutOutput voltage (V)

How It Works

A flyback converter is a type of switched-mode power supply that uses a transformer to store and transfer energy between input and output circuits. During the switch's on-time, energy is stored in the transformer's magnetizing inductance, and during the off-time, this stored energy is transferred to the output. This topology allows for efficient voltage conversion and galvanic isolation.

Worked Example

Problem: Design a flyback converter with Vin = 12V, Vout = 5V, switching frequency fs = 100 kHz, duty cycle D = 0.4, and diode forward voltage VD = 0.7V Solution: 1. Calculate turns ratio N: N = (12V · 0.4) / ((5V + 0.7V) · (1 - 0.4)) = 2.14 2. Calculate peak input current: Iin = (5V · 1A) / 12V = 0.417A 3. Calculate peak primary current: Ipk = 2 · 0.417 / 0.4 = 2.085A 4. Calculate output power: Pout = 0.5 · Lm · (2.085)² · 100 kHz · (2.14)² = 5.14W

Practical Tips

  • Choose low-loss MOSFET with fast switching characteristics
  • Use Schottky diodes for lower forward voltage drop
  • Implement adequate thermal management
  • Select magnetic core material with high permeability

Common Mistakes

  • Neglecting diode forward voltage drop in calculations
  • Incorrect estimation of magnetizing inductance
  • Not accounting for transformer core saturation
  • Overlooking parasitic resistances and capacitances

Frequently Asked Questions

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